Testing & Technical Capabilities

Developing Measurable Information From Physical Evidence

Forensic investigation often begins with observation, but some questions require measurement, testing, comparison, and experimentation.

Dan Rapp Forensic LLC uses field investigation, material sampling, laboratory coordination, custom testing, instrumentation, three-dimensional modeling, and technical data analysis to assist in understanding the performance of building materials and systems.

Where an existing test method does not fully address the question under investigation, case-specific fixtures or testing methods may be developed to obtain comparative and measurable information.

Field Testing & Documentation

Testing begins with accurate documentation of the physical conditions.

Depending upon the matter, this may include:

  • Dimensional measurements
  • Photography
  • Temperature measurements
  • Moisture-related measurements
  • Environmental monitoring
  • LiDAR scanning
  • Material identification
  • Destructive investigation
  • Sampling
  • Comparative observations

Documenting the condition before, during, and after testing helps preserve the relationship between the physical evidence and the resulting data.

Material Sampling

The reliability of a material investigation often depends upon the quality and representativeness of the samples being evaluated.

Mr. Rapp has experience obtaining material samples from litigated and non-litigated projects and working with laboratories and other experts to develop appropriate destructive-testing programs. His CV also identifies the development of microtome techniques used to reproduce samples for material evaluations.

Sample preparation may involve:

  • Selection of representative locations
  • Documentation of sample orientation
  • Comparison of failed and non-failed material
  • Dimensional preparation
  • Sectioning
  • Controlled removal
  • Custom sample fixtures
  • Preservation and labeling

Testing Protocol Development

A testing protocol should establish what is being measured, how the measurement is obtained, what variables are controlled, and how the results can be compared.

Dan Rapp Forensic LLC develops and documents testing procedures where appropriate to the forensic question presented.

Depending upon the investigation, a protocol may address:

  • Sample preparation
  • Equipment calibration
  • Test geometry
  • Preconditioning
  • Environmental conditions
  • Measurement sequence
  • Repeated testing
  • Data collection
  • Photographic documentation
  • Calculation methods
  • Acceptance or comparison criteria

Where the investigation crosses into specialized engineering, chemistry, or material-science disciplines, testing can be developed in collaboration with appropriately qualified professionals and laboratories.

Custom Test Equipment

Building the Tool Needed to Investigate the Question

Not every forensic question can be evaluated using commercially available equipment.

Mr. Rapp's hands-on construction and fabrication background allows custom testing fixtures and equipment to be designed around specific materials and physical conditions.


Examples include:

Circumferential Peel Testing Equipment

Equipment developed to perform controlled comparative testing of pipe specimens and material interfaces.


Pipe Ring Pull Tester

A mechanically controlled test system designed to measure force while a prepared pipe-ring specimen is displaced toward a defined geometry.

The equipment permits comparison of specimens under controlled procedures and can be used to investigate differences associated with material location, condition, temperature, or other variables.


Environmental Monitoring Equipment

Custom data-logging equipment can be used to monitor environmental factors such as:

  • Temperature
  • Relative humidity
  • Wood moisture
  • Substrate moisture-related conditions

This information can provide context for observed building conditions and material performance over time.

Instrumentation & Data Acquisition

Testing equipment can incorporate electronic instrumentation and data collection to improve repeatability and preserve measured results.

Depending upon the application, systems may include:

  • Load cells
  • Temperature sensors
  • Environmental sensors
  • Digital position measurement
  • Data loggers
  • Microcontroller-based instrumentation
  • Automated measurement recording

The purpose of instrumentation is not simply to create additional data, but to obtain measurements that address a defined forensic question.

Fabrication & Prototype Development

In-house technical development capabilities include:

  • Manual milling
  • Lathe work
  • CNC milling
  • 3D printing
  • Fixture design
  • Mechanical prototyping
  • Sensor integration
  • Custom sample holders
  • Test-rig development

These capabilities allow components to be modified and refined during development of a testing procedure.

Laboratory Collaboration

Some investigations require equipment or expertise beyond the scope of field testing.

Dan Rapp Forensic LLC has worked with laboratories and specialized professionals to obtain and evaluate representative material samples and to combine laboratory findings with building-system and field information.

Depending upon the investigation, this collaborative approach may involve:

  • Materials specialists
  • Mechanical engineers
  • Structural engineers
  • Civil engineers
  • Specialty consultants
  • Product manufacturers
  • Testing laboratories

The objective is to integrate the different disciplines rather than considering laboratory results independently of the conditions in which the product was actually installed and operated.

LiDAR Scanning & Three-Dimensional Modeling

Three-dimensional documentation can provide a more complete record of physical conditions than conventional photographs alone.

Applications may include:

  • Building geometry
  • Walking surfaces
  • Stairs and ramps
  • Elevation changes
  • Settlement
  • Slope
  • Construction assemblies
  • Equipment configuration
  • Demonstrative exhibits

LiDAR data and three-dimensional models can also assist in creating topographical representations and visual explanations of field conditions.

Technical Visualization

Testing and analysis are most valuable when the resulting information can be clearly communicated.

Mr. Rapp's forensic experience includes presentation of complex engineering and construction concepts through visual graphics, three-dimensional models, and mockups intended to make technical information understandable to non-technical audiences.

Technical presentations may include:

  • Annotated photographs
  • Diagrams
  • Graphs
  • Test results
  • 3D models
  • Cross-sections
  • Comparative images
  • Demonstrative exhibits

Circumferential Material Removal

CNC

CNC Sample prep

Case-specific testing developed by Dan Rapp Forensic LLC is intended to assist in the investigation and comparison of physical evidence relevant to a particular matter. Unless specifically identified otherwise, a custom testing procedure should not be interpreted as an ASTM, ISO, manufacturer, or other standardized test method. The purpose, methodology, limitations, and basis for comparison are documented as appropriate for the investigation.